P\u00fcsk\u00fcrtmeli kurutma kulesi, kurutma ve gran\u00fclasyonu ayn\u0131 anda tamamlayabilen bir cihazd\u0131r, biyopestisitler, farmas\u00f6tikler, g\u0131da mikroorganizmalar\u0131 ve di\u011fer alanlarda \u00e7ok yayg\u0131n bir ekipmand\u0131r.<\/p>\n
Bug\u00fcn, sprey kurutma kulesinin \u00e7al\u0131\u015fma prensibini, \u00f6zelliklerini, \u00e7al\u0131\u015fma prosed\u00fcrlerini, yayg\u0131n ar\u0131za onar\u0131m y\u00f6ntemlerini ve operasyonel hususlar\u0131 ayr\u0131nt\u0131l\u0131 olarak tan\u0131tman\u0131z i\u00e7in, b\u00f6ylece ortaklar\u0131n sprey kurutma kulesinde k\u0131sa bir s\u00fcre ge\u00e7irmeleri derin bir anlay\u0131\u015fa sahip olur!<\/p>\n
Ana fonksiyonlar<\/strong><\/p>\n Malzemenin \u00e7\u00f6zelti hali sprey kurutma kulesine p\u00fcsk\u00fcrt\u00fclebilir, malzeme malzemeden kat\u0131 toz halinde kurutulur, proses gereksinimlerine g\u00f6re s\u0131v\u0131 pompa bas\u0131nc\u0131na, ak\u0131\u015f\u0131na, sprey deli\u011finin boyutuna g\u00f6re ayarlanabilir, belirli bir boyuta g\u00f6re k\u00fcresel par\u00e7ac\u0131klar\u0131n boyutunun istenen oran\u0131n\u0131 elde etmek i\u00e7in. \u00c7o\u011funlukla biyolojik pestisitlerde, farmas\u00f6tiklerde, g\u0131da mikroorganizmalar\u0131n\u0131n kurutulmas\u0131nda kullan\u0131l\u0131r.<\/p>\n Eylem ilkesi<\/strong><\/p>\n Hava filtrelenir ve \u0131s\u0131t\u0131l\u0131r ve kurutucunun \u00fcst k\u0131sm\u0131ndaki hava da\u011f\u0131t\u0131c\u0131s\u0131na girer ve s\u0131cak hava kurutma odas\u0131na spiral \u015feklinde e\u015fit olarak girer.<\/p>\n Malzeme s\u0131v\u0131s\u0131, kulenin tepesindeki y\u00fcksek h\u0131zl\u0131 santrif\u00fcj atomiz\u00f6r veya y\u00fcksek bas\u0131n\u00e7l\u0131 atomiz\u00f6r taraf\u0131ndan \u00e7ok ince sis s\u0131v\u0131 boncuklar\u0131na p\u00fcsk\u00fcrt\u00fcl\u00fcr ve bunlar paralel ak\u0131\u015fta hava ile temas ederek \u00e7ok k\u0131sa s\u00fcrede bitmi\u015f \u00fcr\u00fcnlere kurutulabilir.<\/p>\n Bitmi\u015f \u00fcr\u00fcnler s\u00fcrekli olarak kurutma kulesinin alt\u0131ndan ve siklon ay\u0131r\u0131c\u0131dan \u00e7\u0131kar, ince toz malzeme darbe torbas\u0131 toplay\u0131c\u0131 taraf\u0131ndan toplan\u0131r ve egzoz gaz\u0131 fan taraf\u0131ndan d\u0131\u015far\u0131 at\u0131l\u0131r.<\/p>\n P\u00fcsk\u00fcrtmeli kurutma kulesinin \u00f6zellikleri<\/strong><\/p>\n 1\u3001H\u0131zl\u0131 kurutma h\u0131z\u0131, tamamlanmas\u0131 sadece birka\u00e7 saniye s\u00fcrer;.<\/p>\n 2\u3001Is\u0131ya duyarl\u0131 malzemelerin kurutulmas\u0131 i\u00e7in uygundur.<\/p>\n 3, geni\u015f bir yelpazenin kullan\u0131m\u0131: malzemenin \u00f6zelliklerine g\u00f6re, s\u0131cak hava kurutma, santrif\u00fcj gran\u00fclasyon ve so\u011fuk hava gran\u00fclasyonu i\u00e7in kullan\u0131labilir, \u00fcr\u00fcnlerin \u00f6zelliklerinin \u00e7o\u011fu bu makinenin \u00fcretiminden \u00e7ok farkl\u0131d\u0131r;.<\/p>\n 4\u3001Kurutma i\u015flemi an\u0131nda tamamland\u0131\u011f\u0131ndan, bitmi\u015f partik\u00fcller temelde damlac\u0131klar\u0131 yakla\u015f\u0131k k\u00fcresel tutabilir, \u00fcr\u00fcn iyi bir da\u011f\u0131l\u0131m, ak\u0131\u015fkanl\u0131k ve \u00e7\u00f6z\u00fcn\u00fcrl\u00fc\u011fe sahiptir.<\/p>\n 5\u3001\u00dcretim s\u00fcreci basitle\u015ftirilmi\u015ftir ve operasyon kontrol\u00fc uygundur. P\u00fcsk\u00fcrtmeli kurutma genellikle \u00e7\u00f6zeltinin 60% veya daha az kat\u0131 i\u00e7eri\u011fi i\u00e7in kullan\u0131l\u0131r, kurutulduktan sonra ezilmesi ve elenmesi gerekmez, \u00fcretim s\u00fcrecini azalt\u0131r, \u00fcretim s\u00fcrecini basitle\u015ftirir. \u00dcr\u00fcn partik\u00fcl boyutu, y\u0131\u011f\u0131n yo\u011funlu\u011fu, nem i\u00e7in, belirli bir aral\u0131kta, ayarlama, kontrol i\u00e7in \u00e7al\u0131\u015fma ko\u015fullar\u0131n\u0131 de\u011fi\u015ftirebilir, y\u00f6netim \u00e7ok uygundur;.<\/p>\n 6, malzemenin kirlenmemesi ve ekipman\u0131n \u00f6mr\u00fcn\u00fc uzatmak i\u00e7in, malzeme par\u00e7as\u0131 ile t\u00fcm temas paslanmaz \u00e7elikten yap\u0131labilir.<\/p>\n Ana tipler<\/strong><\/p>\n 1. Santrif\u00fcj sprey<\/strong><\/p>\n Y\u00fcksek h\u0131zl\u0131 santrif\u00fcjl\u00fc sprey kurutma, s\u0131v\u0131 proses \u015fekillendirme ve kurutma end\u00fcstrisinde en yayg\u0131n kullan\u0131lan prosestir.<\/p>\n \u00c7\u00f6zeltilerden, em\u00fclsiyonlardan, s\u00fcspansiyonlardan ve macun k\u0131vam\u0131ndaki s\u0131v\u0131 hammaddelerden toz ve gran\u00fcl kat\u0131 \u00fcr\u00fcnler \u00fcretmek i\u00e7in en uygun y\u00f6ntemdir. Bu nedenle, bitmi\u015f \u00fcr\u00fcn\u00fcn partik\u00fcl boyutu da\u011f\u0131l\u0131m\u0131, kalan nem i\u00e7eri\u011fi, y\u0131\u011f\u0131n yo\u011funlu\u011fu ve partik\u00fcl \u015feklinin kesin standartlar\u0131 kar\u015f\u0131lamas\u0131 gerekti\u011finde, p\u00fcsk\u00fcrtmeli kurutma \u00e7ok ideal bir i\u015flemdir.<\/p>\n Performans \u00f6zellikleri:<\/strong> Uygulanabilir malzemeler:<\/strong><\/p>\n 2. Bas\u0131n\u00e7l\u0131 p\u00fcsk\u00fcrtme<\/strong><\/p>\n Bu \u00fcnitenin \u00e7al\u0131\u015fma s\u00fcreci, malzeme s\u0131v\u0131s\u0131n\u0131n diyafram pompas\u0131 taraf\u0131ndan y\u00fcksek bas\u0131n\u00e7ta girilmesi, sis damlac\u0131klar\u0131n\u0131n p\u00fcsk\u00fcrt\u00fclmesi ve ard\u0131ndan s\u0131cak hava ile d\u00fc\u015fmesi, toz par\u00e7ac\u0131klar\u0131n\u0131n \u00e7o\u011funun kulenin alt\u0131ndaki bo\u015faltma portu taraf\u0131ndan toplanmas\u0131 ve egzoz gaz\u0131 ve k\u00fc\u00e7\u00fck tozu siklon ay\u0131r\u0131c\u0131 ile ayr\u0131l\u0131r, egzoz gaz\u0131 egzoz fan\u0131 taraf\u0131ndan bo\u015falt\u0131l\u0131r ve toz, siklon ay\u0131r\u0131c\u0131n\u0131n alt ucunda bulunan toz silindiri taraf\u0131ndan toplan\u0131r ve fan\u0131n \u00e7\u0131k\u0131\u015f\u0131, geri kazan\u0131m oran\u0131 96-98% veya daha fazla olan ikinci seviye toz giderme cihaz\u0131 ile donat\u0131labilir. Geri kazan\u0131m oran\u0131 96-98%'nin \u00fczerindedir.<\/p>\n Performans \u00f6zellikleri:<\/strong> (2) T\u00fcm \u00fcr\u00fcnler k\u00fcresel par\u00e7ac\u0131klar, d\u00fczg\u00fcn par\u00e7ac\u0131k boyutu, iyi ak\u0131\u015fkanl\u0131k, iyi \u00e7\u00f6z\u00fcn\u00fcrl\u00fck, y\u00fcksek safl\u0131k ve iyi kalitededir.<\/p>\n (3) Malzemenin \u00f6zelliklerine g\u00f6re geni\u015f kullan\u0131m yelpazesi, s\u0131cak hava ile kurutma kullanabilir, ayr\u0131ca so\u011fuk hava gran\u00fclasyonu kullanabilir, malzemeye g\u00fc\u00e7l\u00fc uyum sa\u011flayabilir.<\/p>\n 4\uff09Basit ve kararl\u0131 \u00e7al\u0131\u015fma, rahat kontrol, otomatik \u00e7al\u0131\u015fmay\u0131 ger\u00e7ekle\u015ftirmek kolay.<\/p>\n Uyarlanabilir malzemeler:<\/strong><\/p>\n Sprey kurutma gran\u00fcl\u00fc:<\/p>\n Sprey gran\u00fclasyon: her t\u00fcrl\u00fc g\u00fcbre, al\u00fcmina, seramik tozu, ila\u00e7, a\u011f\u0131r metal s\u00fcper sert \u00e7elik, g\u00fcbre, gran\u00fcl \u00e7ama\u015f\u0131r deterjan\u0131, tescilli \u00c7in t\u0131bb\u0131. 3. \u00c7in t\u0131bb\u0131 p\u00fcsk\u00fcrtme<\/strong><\/p>\n Makine tamamen kapal\u0131 bir forma sahiptir, t\u00fcm par\u00e7alar paslanmaz \u00e7elikten yap\u0131lm\u0131\u015ft\u0131r, \u00fc\u00e7 a\u015famal\u0131 ar\u0131tma cihaz\u0131 ile donat\u0131lm\u0131\u015ft\u0131r, 100.000 dereceye kadar hava filtrelenmi\u015ftir. Silindir ve \u00fcst k\u0131s\u0131m, duvar s\u0131cakl\u0131\u011f\u0131n\u0131 <80 \u2103 yapmak i\u00e7in so\u011fuk duvar cihaz\u0131 ile donat\u0131lm\u0131\u015ft\u0131r ve kurutma kulesi, hava f\u0131r\u00e7as\u0131 s\u00fcp\u00fcrme kulesi cihaz\u0131 ile donat\u0131lm\u0131\u015ft\u0131r.<\/p>\n \u00c7in t\u0131bb\u0131 \u00f6z\u00fc tozunun bu makine ile kurutulmas\u0131ndan sonra, kokla\u015fma ve bozulma olgusu olmayacak, toz oran\u0131n\u0131 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde art\u0131racak (95%'den fazla) ve kar\u0131\u015ft\u0131rma ve duvar yap\u0131\u015ft\u0131rma olgusunu \u00fcretmeyecektir.<\/p>\n \u00c7al\u0131\u015fma Prensibi:<\/strong> Performans \u00f6zellikleri:<\/strong> 4. Hava ak\u0131m\u0131 spreyi<\/strong><\/p>\n Esas olarak nozul spreyinden y\u00fcksek h\u0131zda hava veya su buhar\u0131, malzeme s\u0131v\u0131s\u0131n\u0131n ince damlac\u0131klar halinde ayr\u0131lmas\u0131n\u0131 sa\u011flamak i\u00e7in s\u00fcrt\u00fcnmeye dayan\u0131r, b\u00f6ylece bir \u0131s\u0131 de\u011fi\u015fimi olu\u015fturmak i\u00e7in s\u0131cak hava ile tam temas halinde olur, t\u00fcm s\u00fcre\u00e7 yar\u0131m dakikadan azd\u0131r. Viskoz malzeme i\u00e7in etkisi \u00e7ok iyidir, bu da di\u011fer sprey kurutucularla k\u0131yaslanamaz. Ve kullan\u0131m\u0131 kolayd\u0131r.<\/p>\n \u00dcr\u00fcn uygulamas\u0131:<\/strong> Operasyon Prosed\u00fcr\u00fc<\/strong><\/p>\n P\u00fcsk\u00fcrtmeli kurutma sisteminin \u00e7al\u0131\u015fma prosed\u00fcr\u00fc a\u015fa\u011f\u0131daki gibidir: ekipman\u0131n teknik \u00f6zelliklerinin a\u00e7\u0131kl\u0131\u011fa kavu\u015fturulmas\u0131 \u2192 ekipman denetimi ve onay\u0131 \u2192 \u00fcretim i\u015flemi \u2192 park i\u015flemi \u2192 temizleme sistemi. Spesifik prosed\u00fcrler a\u015fa\u011f\u0131daki gibidir:<\/p>\n 1. Ekipman\u0131n teknik \u00f6zelliklerinin tan\u0131mlanmas\u0131 (sprey kurutma kulesi)<\/strong><\/p>\n S\u0131v\u0131 i\u015fleme kapasitesi: 270-400kg\/saat; buharla\u015ft\u0131r\u0131lm\u0131\u015f su: 170-250kg\/saat; bitmi\u015f \u00fcr\u00fcn \u00e7\u0131k\u0131\u015f\u0131: 100-150kg\/saat; 2. Ekipman muayene onay\u0131<\/strong><\/p>\n 3. \u00dcretim operasyonu<\/strong><\/p>\n (1) \u00f6nce \u00fcfleyiciyi a\u00e7\u0131n \u2192 elektrikli \u0131s\u0131tmay\u0131 tatmak i\u00e7in egzoz fan\u0131n\u0131 a\u00e7\u0131n \u2192 atomiz\u00f6r\u00fc a\u00e7\u0131n \u2192 100-200 Pa negatif bas\u0131nc\u0131 koruyun, buhar silindiri ve buhar borusundaki buhar yo\u011fu\u015fmas\u0131n\u0131 bo\u015falt\u0131n, buhar vanas\u0131n\u0131 yava\u015f\u00e7a a\u00e7\u0131n, kurutma kulesini 0,5-1 saat kadar \u00f6nceden \u0131s\u0131t\u0131n (hava kanallar\u0131, kuleler vb., malzeme pompas\u0131 beslemesini a\u00e7madan \u00f6nce yo\u011fu\u015fman\u0131n t\u00fcm\u00fc bo\u015falt\u0131lan buhara d\u00f6n\u00fc\u015ft\u00fcr\u00fcl\u00fcr).<\/p>\n (2) 50-150Pa'y\u0131 korumak i\u00e7in beslemeden sonra normal negatif bas\u0131n\u00e7, malzeme miktar\u0131n\u0131 ayarlay\u0131n, kontrol kulesi s\u0131cakl\u0131\u011f\u0131 75-90 \u2103, nem 5%'den az; malzeme tank\u0131ndaki malzeme seviyesine dikkat etmek i\u00e7in herhangi bir zamanda kurutma i\u015flemi.<\/p>\n (3) Bitmi\u015f \u00fcr\u00fcn ambalaj\u0131: P\u00fcsk\u00fcrt\u00fclerek kurutulmu\u015f ve oda s\u0131cakl\u0131\u011f\u0131na so\u011futulmu\u015f baharat (toz) \u00fcr\u00fcnleri standart muayeneye uygun olarak, torban\u0131n kalite gereksinimlerine g\u00f6re tart\u0131l\u0131r, muayene sertifikas\u0131na, m\u00fch\u00fcrleme ve diki\u015f paketine depoya (iyi havaland\u0131rma ve kuru tutmak i\u00e7in depo gereksinimleri).<\/p>\n 4. Park etme i\u015flemi<\/strong><\/p>\n (1) her parti malzeme kurutmas\u0131 tamamland\u0131\u011f\u0131nda, atomiz\u00f6r\u00fc, atomizasyon diskini, malzeme borusunu, pompalar\u0131 vb. temizlemek i\u00e7in s\u0131cak su anahtar\u0131n\u0131n orta tank\u0131n\u0131 a\u00e7mak i\u00e7in ekleyin.<\/p>\n (2) park s\u0131ras\u0131 buhar\u0131 durdurmakt\u0131r \u2192 besleme pompas\u0131 \u2192 elektrikli \u0131s\u0131t\u0131c\u0131 \u2192 atomizer (hava s\u0131cakl\u0131\u011f\u0131n\u0131 ayarlay\u0131n, b\u00f6ylece besleme h\u0131z\u0131 15-20 aras\u0131nda, hava s\u0131cakl\u0131\u011f\u0131 150 \u2103'ye kadar, atomizer kapal\u0131) \u2192 titre\u015fimi kapat\u0131n \u2192 kurutma egzoz fan\u0131 \u2192 hava besleme organlar\u0131 (hava s\u0131cakl\u0131\u011f\u0131 110 \u2103'ye kadar) \u2192 kapal\u0131 g\u00fc\u00e7.<\/p>\n 5. Temizlik sistemi<\/strong><\/p>\n 1) Kurutma kulesi g\u00f6vdesinin ve boru hatt\u0131n\u0131n ve bitmi\u015f \u00fcr\u00fcnle temas eden t\u00fcm par\u00e7alar\u0131n temiz olmas\u0131n\u0131 sa\u011flamak, birinci s\u0131n\u0131f \u00fcr\u00fcnler elde etmek i\u00e7in ekipman\u0131n temizlenmesi i\u00e7in kurallar \u00e7ok gereklidir.<\/p>\n 2) \u00dcr\u00fcn de\u011fi\u015ftirildi\u011finde veya ekipman temizlenmeden 24 saatten fazla durdu\u011funda, kapsaml\u0131 ve derinlemesine bir temizlik yap\u0131lmal\u0131d\u0131r.<\/p>\n Kuru temizleme: f\u0131r\u00e7a, s\u00fcp\u00fcrge, elektrikli s\u00fcp\u00fcrge ile s\u00fcp\u00fcrme. Islak temizlik: 60-80\u00b0C'de s\u0131cak su ile temizleyin.<\/p>\n Asitle y\u0131kama: nitrik asidi (HNO3) 1-2% konsantrasyonunda bir \u00e7\u00f6zelti halinde form\u00fcle edin ve y\u0131kama i\u00e7in 95\u00b0C'yi a\u015fmayan bir s\u0131cakl\u0131kta \u0131s\u0131t\u0131n ve ard\u0131ndan suyla y\u0131kay\u0131n.<\/p>\n Alkali y\u0131kama: sodyum hidroksit (NaOH) 0,5-1% konsantrasyonlu bir \u00e7\u00f6zelti halinde haz\u0131rlan\u0131r, y\u0131kama i\u00e7in 60-80 \u00b0C'ye \u0131s\u0131t\u0131l\u0131r ve ard\u0131ndan su ile temizlenir.<\/p>\n (3) Islak y\u0131kama ve kimyasal y\u0131kama yap\u0131ld\u0131\u011f\u0131nda, ekipman ve par\u00e7alar kurulmal\u0131 ve 15-30 dakika boyunca y\u00fcksek s\u0131cakl\u0131kta sterilize edilmelidir.<\/p>\n 4) Bu ekipman temizlendi\u011finde, klor ve bile\u015fikleri ile y\u0131kanamayaca\u011f\u0131 unutulmamal\u0131d\u0131r.<\/p>\n (5) Hava filtresinin temizli\u011fi, \u00e7evredeki \u00e7evresel ko\u015fullara, yani havadaki y\u00fcksek ve d\u00fc\u015f\u00fck toz i\u00e7eri\u011fine g\u00f6re yap\u0131lmal\u0131d\u0131r, genellikle y\u00fcksek i\u00e7erik 3-6 haftada bir temizlenmeli, d\u00fc\u015f\u00fck toz i\u00e7eri\u011fi 6-8 haftada bir temizlenmelidir.<\/p>\n Yayg\u0131n ar\u0131za onar\u0131m y\u00f6ntemleri<\/strong><\/p>\n (1) besleme miktar\u0131 \u00e7ok b\u00fcy\u00fck, tam olarak buharla\u015ft\u0131r\u0131lam\u0131yor. Onar\u0131m y\u00f6ntemi:<\/p>\n Genellikle egzoz havas\u0131 s\u0131cakl\u0131\u011f\u0131 \u00e7ok d\u00fc\u015f\u00fckt\u00fcr. Egzoz havas\u0131 s\u0131cakl\u0131\u011f\u0131n\u0131 iyile\u015ftirmek i\u00e7in besleme miktar\u0131n\u0131 uygun \u015fekilde azalt\u0131n.<\/p>\n (1) zay\u0131f hava filtrasyonu. Onar\u0131m y\u00f6ntemi:<\/p>\n Kat\u0131 madde i\u00e7eri\u011fi \u00e7ok d\u00fc\u015f\u00fck veya besleme miktar\u0131 \u00e7ok az. S\u0131v\u0131 malzemenin kat\u0131 i\u00e7eri\u011fini iyile\u015ftirin, besleme hacmini art\u0131r\u0131n, hava giri\u015finin s\u0131cakl\u0131\u011f\u0131n\u0131 art\u0131r\u0131n.<\/p>\n Siklon ay\u0131r\u0131c\u0131n\u0131n ay\u0131rma etkisi zay\u0131ft\u0131r. Santrif\u00fcj nozul par\u00e7alar\u0131 bozuk. Nozulun i\u00e7 par\u00e7alar\u0131n\u0131 kontrol edin.<\/p>\n (1) T\u00fcm sistemin hava hacmi azalt\u0131l\u0131r. (1) Santrif\u00fcj h\u0131z\u0131n\u0131n normal olup olmad\u0131\u011f\u0131n\u0131 kontrol edin. Ar\u0131za nedenleri:<\/p>\n (1) p\u00fcsk\u00fcrtme memesinin yanl\u0131\u015f temizlenmesi ve bak\u0131m\u0131, p\u00fcsk\u00fcrtme diskinin art\u0131k maddelerle veya milin b\u00fck\u00fclme ve deformasyon \u00fcretmesine neden olur. Onar\u0131m y\u00f6ntemi: \u00c7al\u0131\u015ft\u0131rma i\u00e7in \u00f6nlemler<\/strong><\/p>\n 1\u3001\u00d6nce santrif\u00fcj fan\u0131 a\u00e7\u0131n, ard\u0131ndan \u0131s\u0131t\u0131c\u0131y\u0131 a\u00e7\u0131n ve normal \u00f6n \u0131s\u0131tma gibi hava ka\u00e7a\u011f\u0131 olup olmad\u0131\u011f\u0131n\u0131 kontrol edin, \u00e7\u00fcnk\u00fc s\u0131cak havan\u0131n \u00f6n \u0131s\u0131tmas\u0131 kurutma ekipman\u0131n\u0131n buharla\u015fma kapasitesini belirler, kurutulacak malzemenin kalitesini etkilememe \u00f6nc\u00fcl\u00fc\u011f\u00fcnde, gelen havan\u0131n s\u0131cakl\u0131\u011f\u0131 m\u00fcmk\u00fcn oldu\u011funca art\u0131r\u0131lmal\u0131d\u0131r.<\/p>\n 2\u3001Kurutma odas\u0131na yerle\u015ftirilen \u00f6n \u0131s\u0131tma kurutma odas\u0131 \u00fcst atomiz\u00f6r\u00fc ve a\u011fz\u0131n alt\u0131ndaki siklon ay\u0131r\u0131c\u0131, kurutma odas\u0131na so\u011fuk hava girmesini \u00f6nlemek ve \u00f6n \u0131s\u0131tman\u0131n verimlili\u011fini azaltmak i\u00e7in kapat\u0131lmal\u0131d\u0131r.<\/p>\n 3, kurutma odas\u0131 giri\u015f s\u0131cakl\u0131\u011f\u0131 ayarlanan s\u0131cakl\u0131\u011fa ula\u015ft\u0131\u011f\u0131nda, santrif\u00fcj nozulu a\u00e7\u0131n, p\u00fcsk\u00fcrtme kafas\u0131 en y\u00fcksek h\u0131za ula\u015ft\u0131\u011f\u0131nda, besleme pompas\u0131n\u0131 a\u00e7\u0131n, 10 dakika boyunca su spreyi ekleyin ve ard\u0131ndan malzeme ile de\u011fi\u015ftirin, besleme miktar\u0131 k\u00fc\u00e7\u00fckten b\u00fcy\u00fc\u011fe do\u011fru olmal\u0131d\u0131r, aksi takdirde uygun gereksinimlere ayarlanana kadar duvara yap\u0131\u015fma olgusu \u00fcretecektir. Malzeme s\u0131v\u0131s\u0131n\u0131n konsantrasyonu, bitmi\u015f \u00fcr\u00fcn\u00fcn kuruduktan sonra iyi ak\u0131\u015fkanl\u0131\u011fa sahip olmas\u0131n\u0131 sa\u011flamak i\u00e7in malzeme kurutman\u0131n do\u011fas\u0131na g\u00f6re form\u00fcle edilmelidir.<\/p>\n 4, bitmi\u015f \u00fcr\u00fcn\u00fcn s\u0131cakl\u0131\u011f\u0131n\u0131 ve nemini kurutun, egzoz havas\u0131 s\u0131cakl\u0131\u011f\u0131na ba\u011fl\u0131 olarak, \u00e7al\u0131\u015fma s\u00fcrecinde, egzoz havas\u0131 s\u0131cakl\u0131\u011f\u0131n\u0131 sabit tutmak son derece \u00f6nemlidir, bu da besleme hacminin boyutuna, sabit alt\u0131ndaki malzeme miktar\u0131na ba\u011fl\u0131d\u0131r, \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131 nispeten sabittir. Malzemenin kat\u0131 i\u00e7eri\u011fi ve s\u0131v\u0131 ak\u0131\u015f\u0131 de\u011fi\u015firse, \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131 da de\u011fi\u015fecektir.<\/p>\n 5, \u00fcr\u00fcn s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksek, ihracat s\u0131cakl\u0131\u011f\u0131n\u0131 iyile\u015ftirmek i\u00e7in besleme miktar\u0131n\u0131 azaltabilirsiniz, \u00fcr\u00fcn s\u0131cakl\u0131\u011f\u0131 \u00e7ok d\u00fc\u015f\u00fck ve bunun tersi de ge\u00e7erlidir. \u00dcr\u00fcn s\u0131cakl\u0131\u011f\u0131 d\u00fc\u015f\u00fck oldu\u011fu i\u00e7in \u0131s\u0131ya duyarl\u0131 malzemeler egzoz s\u0131cakl\u0131\u011f\u0131n\u0131 d\u00fc\u015f\u00fcrmek i\u00e7in \u015farj miktar\u0131n\u0131 art\u0131rabilir, ancak \u00fcr\u00fcn\u00fcn s\u0131cakl\u0131\u011f\u0131 buna g\u00f6re artacakt\u0131r.<\/p>\n 6\u3001Kurutmadan sonra bitmi\u015f \u00fcr\u00fcnlerin toplanmas\u0131. Tozla\u015fma cihaz\u0131n\u0131n alt k\u0131sm\u0131ndaki siklon ay\u0131r\u0131c\u0131da, de\u011fi\u015ftirilmeden \u00f6nce doldurulmamal\u0131d\u0131r, tozla\u015fma cihaz\u0131n\u0131n de\u011fi\u015ftirilmesinde, \u00f6nce yukar\u0131daki kelebek vanay\u0131 kapatmal\u0131d\u0131r.<\/p>\n 7, kurutulmu\u015f bitmi\u015f \u00fcr\u00fcn higroskopikli\u011fe sahipse, siklon ay\u0131r\u0131c\u0131 ve boru hatt\u0131, tozlay\u0131c\u0131 par\u00e7alar, bitmi\u015f \u00fcr\u00fcn\u00fcn geri nem emilimini kurutmaktan ka\u00e7\u0131nmak i\u00e7in adyabatik malzeme sarg\u0131s\u0131 olmal\u0131d\u0131r.<\/p>","protected":false},"excerpt":{"rendered":" Spray drying tower is a device that can complete drying and granulation at the same time, is a very common equipment in the field of biopesticides, pharmaceuticals, food microorganisms and other fields. Today for you to introduce in detail the working principle of spray drying tower, characteristics, operating procedures, common failure repair methods and operational […]<\/p>","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[46],"tags":[],"yoast_head":"\n
\n(1) h\u0131zl\u0131 kurutma h\u0131z\u0131, malzeme s\u0131cak hava ak\u0131m\u0131nda b\u00fcy\u00fck \u00f6l\u00e7\u00fcde artan y\u00fczey alan\u0131 taraf\u0131ndan atomize edilir, an\u0131nda suyun 95% -98%'si buharla\u015ft\u0131r\u0131labilir, kuruma s\u00fcresinin sadece birka\u00e7 saniye i\u00e7inde tamamlanmas\u0131, \u00f6zellikle \u0131s\u0131ya duyarl\u0131 malzemelerin kurutulmas\u0131 i\u00e7in uygundur.
\n(2) \u00dcr\u00fcn iyi bir homojenli\u011fe, ak\u0131\u015fkanl\u0131\u011fa ve \u00e7\u00f6z\u00fcn\u00fcrl\u00fc\u011fe, y\u00fcksek safl\u0131\u011fa ve iyi kaliteye sahiptir.
\n3\uff09\u00dcretim s\u00fcreci basitle\u015ftirilmi\u015ftir ve operasyon kontrol\u00fc uygundur. S\u0131v\u0131n\u0131n 40-60% (90%'ye kadar \u00f6zel malzemeler) nem i\u00e7eri\u011fi i\u00e7in tek seferde toz \u00fcr\u00fcnlere kurutulabilir, kontrol ve y\u00f6netim \u00e7ok uygundur.<\/p>\n\n
\n(1) h\u0131zl\u0131 kurutma h\u0131z\u0131, malzeme y\u00fczey alan\u0131 taraf\u0131ndan atomize edilir, s\u0131cak hava ak\u0131m\u0131nda b\u00fcy\u00fck \u00f6l\u00e7\u00fcde artar, suyun 95% -98%'sini an\u0131nda buharla\u015ft\u0131rabilir, kurutma s\u00fcresinin tamamlanmas\u0131 sadece bir d\u00fczine saniyeden onlarca saniyeye kadard\u0131r, \u00f6zellikle \u0131s\u0131ya duyarl\u0131 malzemelerin kurutulmas\u0131 i\u00e7in uygundur.<\/p>\n\n
\nSprey so\u011futma gran\u00fclasyonu: amin bazl\u0131 ya\u011f asitleri, parafin, gliserin, donya\u011f\u0131, vb.
\nSprey kristalizasyonu, sprey konsantrasyonu, sprey reaksiyonu s\u0131kl\u0131kla kullan\u0131l\u0131r.<\/p>\n
\n\u00c7in t\u0131bb\u0131 \u00f6z\u00fc i\u00e7in y\u00fcksek h\u0131zl\u0131 santrif\u00fcj sprey cihaz\u0131, belirli malzeme kurutmada santrif\u00fcj sprey kurutma teknolojisinin uygulanmas\u0131 ve ayr\u0131ca malzemenin bir sis halinde da\u011f\u0131lmas\u0131n\u0131 sa\u011flamak i\u00e7in y\u00fcksek h\u0131zl\u0131 santrif\u00fcj atomiz\u00f6rlerin kullan\u0131lmas\u0131 ve s\u0131cak hava ile tam temas, anl\u0131k kurutmay\u0131 tamamlamak i\u00e7in, kurutma cihaz\u0131n\u0131n toz haline getirilmi\u015f bitmi\u015f \u00fcr\u00fcnlerinin olu\u015fumu.<\/p>\n
\n(1) Kule g\u00f6vdesi bir so\u011fuk hava ceketine sahiptir;
\n(2) Kule otomatik titre\u015fim cihaz\u0131 ile donat\u0131lm\u0131\u015ft\u0131r;
\n(3) Kule ve boru hatt\u0131 h\u0131zl\u0131 a\u00e7\u0131lan temizleme delikleri ve kanalizasyon delikleri ile donat\u0131lm\u0131\u015ft\u0131r;
\n4 \uff09 Sabit s\u0131cakl\u0131kl\u0131 \u015farj tank\u0131n\u0131n otomatik kontrol\u00fc ile donat\u0131labilir;
\n5 \uff09 Manuel y\u00fcksek bas\u0131n\u00e7l\u0131 y\u0131kama kulesi rastgele aksesuarlar ile donat\u0131labilir;
\n(6) malzeme ile temas eden par\u00e7an\u0131n paslanmaz \u00e7elikten yap\u0131lm\u0131\u015f olmas\u0131; (veya tamamen paslanmaz \u00e7elikten imal edilmi\u015f olmas\u0131)
\n(7) Malzeme toplama, bipolar siklon toz toplay\u0131c\u0131 veya birincil siklon toz toplay\u0131c\u0131 ve \u0131slak toz toplay\u0131c\u0131 kullan\u0131r;
\n8 \uff09 Giri\u015f havas\u0131 s\u0131cakl\u0131\u011f\u0131 otomatik kontrol ve s\u00fcrekli cihaz ger\u00e7ekle\u015ftirir.
\n9 \uff09 Hava s\u00fcp\u00fcrme cihaz\u0131 ile donat\u0131labilir<\/p>\n
\nAna uygulamalar kimya end\u00fcstrisidir: lateks, boyalar, re\u00e7ineler vb.; maltoz, dekstrin, ni\u015fasta vb. i\u00e7eren g\u0131da end\u00fcstrisi; s\u00fct end\u00fcstrisi, yap\u0131 malzemeleri end\u00fcstrisi de s\u0131kl\u0131kla kullan\u0131l\u0131r.<\/p>\n
\nGiri\u015f havas\u0131 s\u0131cakl\u0131\u011f\u0131 \u2265 185-240 \u2103; hava s\u0131cakl\u0131\u011f\u0131 \u2264 95 \u2103.<\/p>\n\n
1. Yap\u0131\u015fkan duvar fenomeni<\/strong><\/h2>\n
\n(2) kurutma odas\u0131 \u0131s\u0131tmas\u0131n\u0131n ba\u015flamas\u0131ndan \u00f6nce sprey yetersiz; (3) kurutma odas\u0131 \u0131s\u0131tmas\u0131n\u0131n ba\u015flang\u0131c\u0131 yetersiz; (4) kurutma odas\u0131 \u0131s\u0131tmas\u0131 yetersiz.
\n(3) P\u00fcsk\u00fcrtmeye ba\u015flay\u0131n, alt malzeme ak\u0131\u015f h\u0131z\u0131 \u00e7ok b\u00fcy\u00fck ayarlanm\u0131\u015f; (4) Malzemeyi kurutma odas\u0131na ekleyin, kurutma odas\u0131 yeterince \u0131s\u0131t\u0131lmam\u0131\u015f.
\n(4) Eklenen malzeme stabil de\u011fildir.<\/p>\n\n
2. Y\u00fcksek nem i\u00e7eri\u011fi<\/strong><\/h2>\n
3. D\u00fc\u015f\u00fck safl\u0131k<\/strong><\/h2>\n
\n(2) bitmi\u015f \u00fcr\u00fcne kar\u0131\u015ft\u0131r\u0131lan toz birikimi.
\n(3) Hammaddelerin safl\u0131\u011f\u0131 y\u00fcksek de\u011fildir.
\n(4) ekipman temizli\u011fi tamamlanmam\u0131\u015ft\u0131r.<\/p>\n\n
4. Toz \u00e7ok ince<\/strong><\/h2>\n
5. Ko\u015fu tozu fenomeni<\/strong><\/h2>\n
\nOnar\u0131m y\u00f6ntemleri:
\n(1) Siklon ay\u0131r\u0131c\u0131n\u0131n \u00e7arpma ve \u00e7arp\u0131\u015fma nedeniyle deforme olup olmad\u0131\u011f\u0131n\u0131 kontrol edin; (2) Siklon ay\u0131r\u0131c\u0131n\u0131n ay\u0131rma etkisini iyile\u015ftirin.
\n(2) Siklon ay\u0131r\u0131c\u0131 giri\u015f ve \u00e7\u0131k\u0131\u015f\u0131n\u0131n hava ge\u00e7irmezli\u011fini iyile\u015ftirin; (3) Siklon ay\u0131r\u0131c\u0131n\u0131n \u00e7arpma ve \u00e7arp\u0131\u015fma nedeniyle deforme olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.
\n(3) \u0130\u00e7 duvar\u0131n ve \u00e7\u0131k\u0131\u015f\u0131n biriken malzemelerle t\u0131kan\u0131p t\u0131kanmad\u0131\u011f\u0131n\u0131 kontrol edin.<\/p>\n6. D\u00fc\u015f\u00fck nozul h\u0131z\u0131<\/strong><\/h2>\n
7. D\u00fc\u015f\u00fck buharla\u015fma<\/strong><\/h2>\n
\n(2) S\u0131cak havan\u0131n giri\u015f s\u0131cakl\u0131\u011f\u0131 d\u00fc\u015f\u00fckt\u00fcr.
\n(3) Ekipmanda hava ka\u00e7a\u011f\u0131 var ve kurutma odas\u0131na so\u011fuk hava giriyor.
\nOnar\u0131m y\u00f6ntemi:<\/p>\n
\n(2) Santrif\u00fcj ayar valfi konumunun do\u011fru olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.
\n(3) Hava filtresinin ve hava \u0131s\u0131t\u0131c\u0131 borusunun t\u0131kal\u0131 olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.
\n(4) \u015eebeke geriliminin normal olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.
\n(5) Elektrikli \u0131s\u0131t\u0131c\u0131n\u0131n d\u00fczg\u00fcn \u00e7al\u0131\u015f\u0131p \u00e7al\u0131\u015fmad\u0131\u011f\u0131n\u0131 kontrol edin; (6) Ekipman bile\u015fenlerinin ba\u011fl\u0131 olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.
\n(6) Ekipman\u0131n her bir bile\u015feninin ba\u011flant\u0131s\u0131n\u0131n s\u0131zd\u0131rmaz olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.<\/p>\n8. Nozul titre\u015fimi<\/strong><\/h2>\n
\n(2) santrif\u00fcj disk dinamik dengesi iyi de\u011fildir.<\/p>\n
\n(1) p\u00fcsk\u00fcrtme diskinde art\u0131k malzeme olup olmad\u0131\u011f\u0131n\u0131 kontrol edin, varsa zaman\u0131nda temizlenmelidir.
\n(2) Herhangi bir anormallik varsa ana mili de\u011fi\u015ftirin.
\n(3) Santrif\u00fcj diskinin dinamik balans\u0131n\u0131 yeniden ayarlay\u0131n veya de\u011fi\u015ftirin.<\/p>\n